Ash Handling system for Biomass to Energy Boilers

Hot Shredded Scrap Handling System

The aluminum scrap used as raw material comes from various sources, and the presence of impurities requires preliminary treatments (sorting, shredding and heat treatments) in order to improve the quality of the scrap in terms of metallic yield and recyclability. Aluminum slagging operations typically occur through the use of a rotary kiln and improve the production process by reducing metal losses and allowing the use of a wider range of scrap.

LMSTEEL Consulting sagl was in charge of the Basic and Detailed Structural Design, 3D BIM modeling "design for manufacturing" for the hopper, platform and horizontal/vertical access paths and support maintenance of the mechanical equipment in the Guthrie Production plant (KY) .

The conveyor belts are inserted in the recycling process by connecting the slagging furnace and the downstream melting furnace and are supported by a series of metal carpentry structures: transfer towers and inclined supports with spans exceeding 20 m.

The design was validated by a local certifier taking into account the relevant American legislation (A572 Gr50 profiles according to ASTM, OSHA legislation for stairs and walkways, Kentucky Building Code)

The finite element calculation models (FEM) are developed with the Straus7 and SAP2000, and the 3D BIM geometric models with Tekla Structures up to the creation of the workshop drawings

PLACE
Kentucky (USA)
YEAR
2023
StatE
Completed
ServiCES
Structural Design (Basic&Detail)
"General Arrangments" drawings
3D BIM Modelling - Design for Manufacturing
workshop-drawings and as-built
FINAL CLIENT
Confidential
General Contractor
Confidential
STEEL MANUFACTURER
Confidential
DESIGN TEAM
LMSteel Consulting sagl
WEIGHT [TON]
Confidential

Project Photo Gallery Hot Shredded Scrap System

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BIM «Design for Manutacturing» con TEKLA Structures

We develop complex projects in BIM methodology using the TEKLA STRUCTURES (Trimble) software of which we have 14 active licenses. We have acquired the BIM project management skills. We are qualified as BIM MANAGERS according to the ICMQ certification of Milan in accordance with the specifications of the UNI 11337 standard.

We develop complex projects up to the "Design for manufacturing" and construction management phase with the "paper saving" objective, keeping the digital models updated up to the as-built.

We collaborate with companies and professionals pursuing the maximum collaboration and the perspective of data sharing by creating interchange files in .ifc4 version and in-cloud models through the «Trimble Connect» or «Navisworks» manager.

We are available to builders to create workshop and assembly plans according to their guidelines with the aim of saving machining costs, aligning with CNC machines, progressing activities according to phases of material purchase, machining in the workshop, construction site phases.

LMSTEEL Consulting Sagl

Phone +41 (0) 91 6300531

Legal head office:
Cantonale str., 11 • 6900 Lugano (TI), Switzerland

Operating office:
Ciseri str., 4 • 6828 Balerna (TI), Switzerland

VAT N° CHE-476.183.337 IVA

lmsteel.chinfo@lmsteel.ch

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